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China Custom Air Dryer / Combined Air Dryer / Air Cooled Refrigerated Combined Air Dryer Compressor for Sale with Great quality

Product Description

Air Dryer / Combined air dryer / Air cooled refrigerated combined air dryer compressor for sale
 

Detailed Photos

(1) Air-cooled combined dryer

Technological Process of the Combined Low Dew Point Compressed Air Dryer

 

Symbol Name Symbol Name
1 Refrigerant Compressor 15 Air Pressure Gauge
2 Oil Separator 16 Heat Exchanger
3 Condenser 17 Pressure Relief Valve
4 Dryer Filter 18,19 Check Valve
5 Sight Lens 20,21 Check Valve(Heat Type)
6 Bulge Thermal Expansion Valve 22,23,24,25 Pneumatic Valve
7 Hot Gas Bypass Valve 26,29,30,33 Diffuser
8 Vaporizer 27,31 Air Pressure Gauge
9 Humidity Sensor 28,32 Adsorption Vessel
10 Evaporator 34,35,36,37 Pilot Solenoid Valve
11 Refrigerant
Low Pressure Gauge
38 Muffler
12 Refrigerant
Low Pressure Gauge
39 Flow Regulating Valve(Heatless Type)
13 High and Low Pressure Controller 40 Throttling Orifice Plate(Heat Type)
14 Gas Liquid Separator 41 Electical Heater(Heat Type)
       

 General Introduction: 
Commonly, there are 2 kinds of compressed air dryer: refrigerated compressed air dryer and regeneration adsorption one. The refrigerated compressed air dryer is quite energy-saving without any air loss, While it is limited by the dew point temperature. The regeneration adsorption compressed air dryer can reach a quiet low dew point, but it has the shortcoming of big air loss and high energy consumption.
The CHINAMFG combined low dew point compressed air dryer takes the maximum advantages of the above 2 kinds of dryers through reasonable pipeline connection and capacity matching, which ensure its economic operation and high quality of low dew point finished air.
 Operating Principle:
Firstly, the hot and wet compressed air from the compressor is heat exchange with dried cold compressed air in the heat exchanger. Then it will be cooled down to about 2ºC by evaporator. Under this pressure dew point, the majority of vapor water in the compressed air is eliminated and discharged. After these processes, the low temperature air goes into the heat exchanger to cool the high wet compressed air, at the same time, itself temperature goes up in order to prevent the condensation of dew on the surface of pipelines. Last, low moisture compressed air dryer goes into the adsorption vessel to be further dried  in order to get the good dew point.
 

(2) Water-Cooled Combined Type Air Dryer

Working condition and technical data
Maximum inlet air temperature:45ºC
Ambient temperature range:5-50ºC
Pressure range:0.6-1.0Mpa
Pressure dew point:-20ºC ~ -40ºC
Regeneration gas consumption:3-5%
Cooling mode: water cooling (industrial circulating cooling water)
Cooling water pressure range: 0.2-0.4mpa
Maximum cooling water inlet temperature: 38 ºC
Intake oil content: ≤ 0.1ppm
Power supply: 6-12nm 3 / min: AC 220 V / 50 Hz
15nm3 / min and above: AC 380V / 220V / 50Hz
Cycle: T = 40 (min)
Refrigerant: R22 (R407C / R134a optional)
Design condition: inlet temperature: 38 ºC
Ambient temperature: 38 ºC
Working pressure: 0.7MPa
Cooling water inlet temperature: 32 ºC
Pressure loss: ≤ 5% of design pressure
Note: the water-cooled equipment above 80 cubic CHINAMFG are split bare machines. Other special requirements are welcome to customize.

Product features

  1. Low dew point:The combined low dew point dryer can reach very low pressure dew point, which can reach below – 40 ºC in general, and – 70 ºC at least according to different user requirements;
  2. Low energy consumption: the regeneration gas consumption of combined low dew point dryer is only 3% – 5%, which greatly saves the compressed air consumption;
  3. It can provide compressed air with different dew points for different air consumption points;
  4. All the operation switches and display instruments of the combined low dew point compressed air dryer are concentrated on the panel of the box plate. The refrigeration type compressed air dryer and the adsorption regeneration compressed air dryer can operate independently or simultaneously with cold and suction according to the customer’s needs;
  5. The gas-liquid separator adopts the patented three-stage separation mode: direct collision separation + low-speed centrifugal separation + stainless steel wire mesh demisting separation. 99.9% of liquid water is separated from the cooled compressed air. The second evaporation of textile moisture can ensure the low dew point quality of finished gas.
  6. High quality switching valve, stable and reliable, can ensure the integrity of the working process and prolong the working life of components.
  7. The refrigeration compressor adopts CHINAMFG of Denmark, CHINAMFG of ZheJiang , CHINAMFG of Japan, CHINAMFG of Germany, CHINAMFG of Germany, CHINAMFG of France and other companies of fully closed or semi closed refrigeration compressor, which has stable operation, low noise, high cop, reliable performance and long power saving life;

 

Product Parameters

(1) Air-Cooled Combined Type Air Dryer specification
 

Model     
  Item

Air capacity
(Nm3/min)
Desiccant weight(kg) Air connector dia Refrigerant power
(HP)
Air flow
(Nm3/h)
Fan power(W) Voltage
(V)
Dryer Net Weight
(kg)
Length(mm) Wideth(mm) Height(mm)
SDZF-1 1.2 25 G1″ 1/2 745 1×50 220 400 1080 850 1460
SDZF-2 2.5 40 G1″ 1/2 745 1×50 220 440 1100 900 2050
SDZF-3 3.6 60 G1″ 3/4 1330 1×100 220 460 1200 1000 1808
SDZF-4.5 5 85 G1 1/2″ 1 2670 1×135 220 660 1290 1030 2263
SDZF-6 6.8 105 G1 1/2″ 1.5 4500 1×230 220 775 1500 1105 1931
SDZF-8 8.5 150 G2″ 2 5340 2×135 220 970 1500 1240 2016
SDZF-10 10.9 185 G2″ 2.5 5340 2×135 220 1120 1500 1240 2316
SDZF-12 12.8 185 G2″ 2.5 5340 2×135 220 1120 1500 1240 2316
SDZF-15 16 310 DN65 3 7600 2×190 380/220 1700 1960 1450 2342
SDZF-20 22 395 DN65 4 7600 2×190 380/220 1800 1980 1600 2408
SDZF-25 26.8 492 DN80 5 9000 2×230 380/220 2100 2270 1700 2460
SDZF-30 32 600 DN80 6 9000 2×230 380/220 2300 2420 1780 2506
SDZF-40 43.5 725 DN100 7 12500 2×420 380/220 2700 2100 2340 2673
SDZF-50 53 855 DN100 10 13500 3×230 380/220 2900 2100 2390 2687
SDZF-60 67 1005 DN125 12 18750 3×420 380/220 3350 2250 2600 2814
SDZF-80 90 1335 DN125 13.3 25000 4×420 380/220 4200 2640 2600 2866

 

 

 

Note:Design conditions: working pressure: 7bar, inlet temperature: 38ºC, pressure dew point: -20ºC

(2) Water-Cooled Combined Type Air Dryer
 

Product specifications

model Air capacity
(Nm3/min)
Weight of desiccant(kg) Air nozzle diameter Diameter of cooling water pipe Cooling power
(HP)
Cooling water flow
(Nm3/h)
Voltage
(V)
Equipment weight
(kg)
L(mm) W(mm) H(mm)
SDZW-6 6.8 105 G1 1/2″ R1″ 1.5 1.2 220 760 1500 1160 1940
SDZW-8 8.5 150 G2″ R1″ 2 1.2 220 960 1500 1100 2016
SDZW-10 10.9 185 G2″ R1″ 2.5 1.6 220 1120 1500 1240 2316
SDZW-12 12.8 185 G2″ R1″ 2.5 1.8 220 1150 1500 1240 2316
SDZW-15 16 275 DN65 R1″ 3 2 380/220 1660 1960 1450 2196
SDZW-20 22 395 DN65 R1 1/2″ 4 3 380/220 1740 1970 1600 2475
SDZW-25 26.8 495 DN80 R1 1/2″ 5 3.6 380/220 2075 2030 1630 2505
SDZW-30 32 605 DN80 R1 1/2″ 6 4.6 380/220 2200 2240 1840 2519
SDZW-40 43.5 725 DN100 R1 1/2″ 7 5.6 380/220 2784 2360 1900 2637
SDZW-50 53 860 DN100 R1 1/2″ 10 7.2 380/220 3144 2400 2000 2638
SDZW-60 67 1005 DN125 R1 1/2″ 12 9.2 380/220 3361 2540 2100 2719
SDZW-80 90 1335 DN125 R1 1/2″ 13.3 10.8 380/220 4500 2640 2450 2818
SDZW-100 110 2155 DN150 R1 1/2″ 20 12.4 380/220 6550 2680 2670 2985
SDZW-120 130 2650 DN150 R2″ 25 14.6 380/220 7810 2820 2800 3041
SDZW-150 160 3205 DN200 R2″ 25 16.2 380/220 8500 3290 3130 3190
SDZW-200 210 3825 DN200 R2 1/2″ 40 18.6 380/220 9600 3350 3375 3309
SDZW-250 260 5260 DN250 R2 1/2″ 60 24.4 380/220 Detailed parameters and consultation with manufacturers
SDZW-300 315 6160 DN250 R3″ 70 30.5 380/220 Detailed parameters and consultation with manufacturers

 

Optional Accessories

  • Micro heat type
  • Dew point display
  • Dew point energy saving control
  • Special voltage
  • Environmental refrigerant
  • – 70 ºC dew point
  • Not limited to this

Company Profile

 

Certifications

 

Packaging & Shipping

 

FAQ

 

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After-sales Service: Ok
Warranty: 1 Year
Flow: Cross Flow
Material Status: Bulk
Drying Medium: Air
Structure: All Kinds
Samples:
US$ 1000/Set
1 Set(Min.Order)

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Request Sample

Customization:
Available

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air compressor

Can air compressors be used for cleaning and blowing dust?

Yes, air compressors can be effectively used for cleaning and blowing dust in various applications. Here’s how air compressors are utilized for these purposes:

1. Cleaning Machinery and Equipment:

Air compressors are commonly used for cleaning machinery and equipment in industries such as manufacturing, automotive, and construction. Compressed air is directed through a nozzle or blowgun attachment to blow away dust, debris, and other contaminants from surfaces, crevices, and hard-to-reach areas. The high-pressure air effectively dislodges and removes accumulated dust, helping to maintain equipment performance and cleanliness.

2. Dusting Surfaces:

Air compressors are also employed for dusting surfaces in various settings, including homes, offices, and workshops. The compressed air can be used to blow dust off furniture, shelves, electronic equipment, and other objects. It provides a quick and efficient method of dusting, especially for intricate or delicate items where traditional dusting methods may be challenging.

3. Cleaning HVAC Systems:

Air compressors are utilized for cleaning HVAC (Heating, Ventilation, and Air Conditioning) systems. The compressed air can be used to blow dust, dirt, and debris from air ducts, vents, and cooling coils. This helps improve the efficiency and air quality of HVAC systems, preventing the buildup of contaminants that can affect indoor air quality.

4. Blowing Dust in Workshops:

In workshops and garages, air compressors are often used to blow dust and debris from workbenches, power tools, and work areas. Compressed air is directed to blow away loose particles and maintain a clean and safe work environment. This is particularly useful in woodworking, metalworking, and other trades where dust and debris can accumulate during the manufacturing or fabrication processes.

5. Cleaning Electronics and Computer Equipment:

Air compressors are employed for cleaning electronics and computer equipment. The compressed air is used to blow dust and debris from keyboards, computer cases, circuit boards, and other electronic components. It helps in preventing overheating and maintaining the proper functioning of sensitive electronic devices.

6. Industrial Cleaning Applications:

Air compressors find extensive use in industrial cleaning applications. They are employed in industrial settings, such as factories and warehouses, for cleaning large surfaces, production lines, and equipment. Compressed air is directed through specialized cleaning attachments or air-operated cleaning systems to remove dust, dirt, and contaminants efficiently.

When using air compressors for cleaning and blowing dust, it is important to follow safety precautions and guidelines. The high-pressure air can cause injury if directed towards the body or sensitive equipment. It is advisable to wear appropriate personal protective equipment, such as safety glasses and gloves, and ensure that the air pressure is regulated to prevent excessive force.

Overall, air compressors provide a versatile and effective solution for cleaning and blowing dust in various applications, offering a convenient alternative to traditional cleaning methods.

air compressor

Can air compressors be integrated into automated systems?

Yes, air compressors can be integrated into automated systems, providing a reliable and versatile source of compressed air for various applications. Here’s a detailed explanation of how air compressors can be integrated into automated systems:

Pneumatic Automation:

Air compressors are commonly used in pneumatic automation systems, where compressed air is utilized to power and control automated machinery and equipment. Pneumatic systems rely on the controlled release of compressed air to generate linear or rotational motion, actuating valves, cylinders, and other pneumatic components. By integrating an air compressor into the system, a continuous supply of compressed air is available to power the automation process.

Control and Regulation:

In automated systems, air compressors are often connected to a control and regulation system to manage the compressed air supply. This system includes components such as pressure regulators, valves, and sensors to monitor and adjust the air pressure, flow, and distribution. The control system ensures that the air compressor operates within the desired parameters and provides the appropriate amount of compressed air to different parts of the automated system as needed.

Sequential Operations:

Integration of air compressors into automated systems enables sequential operations to be carried out efficiently. Compressed air can be used to control the timing and sequencing of different pneumatic components, ensuring that the automated system performs tasks in the desired order and with precise timing. This is particularly useful in manufacturing and assembly processes where precise coordination of pneumatic actuators is required.

Energy Efficiency:

Air compressors can contribute to energy-efficient automation systems. By incorporating energy-saving features such as Variable Speed Drive (VSD) technology, air compressors can adjust their power output according to the demand, reducing energy consumption during periods of low activity. Additionally, efficient control and regulation systems help optimize the use of compressed air, minimizing waste and improving overall energy efficiency.

Monitoring and Diagnostics:

Integration of air compressors into automated systems often includes monitoring and diagnostic capabilities. Sensors and monitoring devices can be installed to collect data on parameters such as air pressure, temperature, and system performance. This information can be used for real-time monitoring, preventive maintenance, and troubleshooting, ensuring the reliable operation of the automated system.

When integrating air compressors into automated systems, it is crucial to consider factors such as the specific requirements of the automation process, the desired air pressure and volume, and the compatibility of the compressor with the control and regulation system. Consulting with experts in automation and compressed air systems can help in designing an efficient and reliable integration.

In summary, air compressors can be seamlessly integrated into automated systems, providing the necessary compressed air to power and control pneumatic components, enabling sequential operations, and contributing to energy-efficient automation processes.

air compressor

What are the key components of an air compressor system?

An air compressor system consists of several key components that work together to generate and deliver compressed air. Here are the essential components:

1. Compressor Pump: The compressor pump is the heart of the air compressor system. It draws in ambient air and compresses it to a higher pressure. The pump can be reciprocating (piston-driven) or rotary (screw, vane, or scroll-driven) based on the compressor type.

2. Electric Motor or Engine: The electric motor or engine is responsible for driving the compressor pump. It provides the power necessary to operate the pump and compress the air. The motor or engine’s size and power rating depend on the compressor’s capacity and intended application.

3. Air Intake: The air intake is the opening or inlet through which ambient air enters the compressor system. It is equipped with filters to remove dust, debris, and contaminants from the incoming air, ensuring clean air supply and protecting the compressor components.

4. Compression Chamber: The compression chamber is where the actual compression of air takes place. In reciprocating compressors, it consists of cylinders, pistons, valves, and connecting rods. In rotary compressors, it comprises intermeshing screws, vanes, or scrolls that compress the air as they rotate.

5. Receiver Tank: The receiver tank, also known as an air tank, is a storage vessel that holds the compressed air. It acts as a buffer, allowing for a steady supply of compressed air during peak demand periods and reducing pressure fluctuations. The tank also helps separate moisture from the compressed air, allowing it to condense and be drained out.

6. Pressure Relief Valve: The pressure relief valve is a safety device that protects the compressor system from over-pressurization. It automatically releases excess pressure if it exceeds a predetermined limit, preventing damage to the system and ensuring safe operation.

7. Pressure Switch: The pressure switch is an electrical component that controls the operation of the compressor motor. It monitors the pressure in the system and automatically starts or stops the motor based on pre-set pressure levels. This helps maintain the desired pressure range in the receiver tank.

8. Regulator: The regulator is a device used to control and adjust the output pressure of the compressed air. It allows users to set the desired pressure level for specific applications, ensuring a consistent and safe supply of compressed air.

9. Air Outlet and Distribution System: The air outlet is the point where the compressed air is delivered from the compressor system. It is connected to a distribution system comprising pipes, hoses, fittings, and valves that carry the compressed air to the desired application points or tools.

10. Filters, Dryers, and Lubricators: Depending on the application and air quality requirements, additional components such as filters, dryers, and lubricators may be included in the system. Filters remove contaminants, dryers remove moisture from the compressed air, and lubricators provide lubrication to pneumatic tools and equipment.

These are the key components of an air compressor system. Each component plays a crucial role in the generation, storage, and delivery of compressed air for various industrial, commercial, and personal applications.

China Custom Air Dryer / Combined Air Dryer / Air Cooled Refrigerated Combined Air Dryer Compressor for Sale   with Great qualityChina Custom Air Dryer / Combined Air Dryer / Air Cooled Refrigerated Combined Air Dryer Compressor for Sale   with Great quality
editor by CX 2024-05-17

China Best Sales Rotary Air Compressor3-in-1 Integrated with Tank and Dryer for Crushing and Screening 9bar 39cfm 7.5/10kw/HP air compressor price

Product Description

7.5kw 10hp AIRHORSE Screw Air Compressor With Air Tank And Dryer

 Our products are widely used in power generation, semiconductor, shipbuilding, oil field, rubber, food, pharmacy, package, electronic, communication, cement, glasses, chemical, textile, papermaking, gas, and oil refining, etc.
 
Features Of Tank Mounted Screw Air Compressor
 

How can a compressed air system help you increase profitability? The answer is really pretty simple: by ensuring that you achieve the highest productivity in your shop while reducing the total cost of ownership to the absolute lowest levels.

Exceptional Value

1. Ultimate Reliability

• AirHorse is so confident in the performance of these compressors, that we offer a choice of extended warranty  packages designed to provide you with maximum operating security. 
• Smart integration eliminates leaks and pressure drops, ensuring  maximum reliability.

 

2. Ultimate Efficiency

• Delivers more air for less horsepower, saving thousands of dollars per year on energy 
• Eliminates wasteful unloaded running by cycling the compressor on/off .

 

3. Ultimate Flexibility

• With a simplified, easy to maintain structure and with long life components, a trouble-free operation is provided 
Compact machine design provides minimum working space

 

Smart Integration

1. A Revolutionary Advancement

Going far beyond combining the compressor, dryer and filters in 1 package, smart integration also:

• Eliminates vulnerable interconnecting piping 
• Minimizes pressure losses and drops 
• Integrates the compressor, dryer and filter into an energy-reducing, optimized system 
• Incorporates the entire supply-side system into 1 whisper-quiet package, enabling installation virtually anywhere
• Provides generous space to promote cooling and to allow unobstructed service

 

2. Dry and Clean Compressed Air

The Right Air Quality to Do the Job

• All Total Air System packages come fully equipped with an integral, energy-saving air treatment center including a high-performance air dryer and filtration pack to remove water, oil and particles from the air stream. 
• All components are perfectly matched to deliver the right air quality to increase air-powered tool and system equipment life.

 

3. High-efficiency Components

Setting the Standard in System Design

The Total Air System incorporates only the highest quality components to ensure that both system efficiency and productivity are maximized– a high-efficiency compressor room without the hassle, complexity and costs of the traditional compressor room. Total Air System packages come fully equipped with:

• A high-efficiency rotary screw air compressor 
• An energy-saving cycling refrigerated air dryer 
• A high-efficiency coalescing filter 
• A high-efficiency particulate filter 
• An integral air receiver storage tank 
• Integrated compressor and dryer controls 
• Low pressure drop piping

 

4 Life time benefits

(Benefits are virtually endless )

• Plug-and-play simplicity–eliminates the leading causes of failure in air systems: incorrect sizing and installation 
• Virtually no install costs–eliminates 80% of install time, material and costs 
• Integral packaging saves valuable floor space for other uses. 
• Lifetime power savings through highly efficient components 
• Increased productivity through better air quality-Eliminates water and corrosion resulting in extended tool and equipment life

 

AirHorse Screw Air Compressor (with tank and dryer)
Model Motor power Free air deliver Discharge pressure Noise level Lubricant oil Tank volume Electricity Weight Size
(KW) (HP) (m3/min) CFM (MPa) (dB) (L) (L) (V/ph/Hz) (KG) (mm)
AH-7 5.5 7.5 0.85 30 0.7 53-57 5.4 300 380/3/50 415 1900*720*1470
0.75 27 0.8
AH-10 7.5 10 1.20 42 0.7 63-67 5.4 300 380/3/50 420 1900*720*1470
1.10 39 0.8
0.90 32 1.0
AH-15 11 15 1.60 57 0.7 63-67 7 300 380/3/50 465 1900*720*1600
1.50 53 0.8
1.30 46 1.0
AH-20 15 20 2.50 88 0.7 63-67 8 300 380/3/50 510 1900*720*1600
2.30 81 0.8
2.10 74 1.0

Product display

HangZhou AirHorse Compressor Co., Ltd.

• Professional manufacturer of air compressor system equipment

• Main products include Screw Air Compressor & Piston Air Compressor

• Cutting-edge technology & leading techniques: original German air end with CHINAMFG bearing, Siemens/ABB electricity system and spare parts of other world-famous brands. To ensure reliability, high performance, low noise and long life span

 

 Packaging and Shipping

 

 

After-sale Service

• Any questions or requests before, during or after sales, we would like to help you any time and will find you the best solution in 24 hours.

• Warranty: One year for the whole machine Genuine spare parts will be provided with best price.

• Over board engineer service is available.

 

Special Customized Service

1) Full OEM

• Quantity: at least 5 pcs

• In this plan, we will do all the changes (Color, name plate and logo) as your need, and will not charge extra fee.

2) Half OEM

• Quantity: no limit

• Under this program, we can make the necessary alteration (name plate and logo) but we will charge some extra fee for the name plate, as the name plate factory has the MOQ.

3) Logo OEM

• Quantity: no limit

• Only the logo will be changed to yours, and no extra fee will be charged.

 

Overseas Engineer Service

• We are available to send our engineer for aboard service. Only need you to arrange the accommodation, transportation and translator. Extra cost for each will be discussed based on local price level.

FAQ

Q1: Are you factory or trade company?
A1: We are factory.

 

Q2: What the exactly address of your factory?
A2: Our company is located in AirHorse Industrial Park, Xihu (West Lake) Dis. District, HangZhou, ZheJiang , China

 

Q3: Warranty terms of your machine?
A3: One year warranty for the machine and technical support according to your needs.

 

Q4: Will you provide some spare parts of the machines?
A4: Yes, of course.

 

Q5: What about product package?
A5: We pack our products strictly with standard seaworthy case.

 

Q6: What about the voltage of products?
Can they be customized? A6: Yes, of course. The voltage can be customized according to your equirement.

 

Q7: Which payment term can you accept?
A7: 40% T/T in advanced, 60% T/T against the B/L copy.

 

Q8: How long will you take to arrange production?
A8: 380V 50HZ we can delivery the goods within 7-15 days. Other electricity or other color we will delivery within 25-30 days.

 

Q9: Can you accept OEM orders?
A9: Yes, with professional design team, OEM orders are highly welcome.

 

Q10: Which trade term can you accept?
A10: Available trade terms: FOB, CIF, CFR, EXW, CPT, etc.
 

  /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Lubrication Style: Lubricated
Cooling System: Air Cooling
Power Source: AC Power
Cylinder Position: Horizontal
Structure Type: Closed Type
Installation Type: Stationary Type
Customization:
Available

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air compressor

Can air compressors be used for shipbuilding and maritime applications?

Air compressors are widely used in shipbuilding and maritime applications for a variety of tasks and operations. The maritime industry relies on compressed air for numerous essential functions. Here’s an overview of how air compressors are employed in shipbuilding and maritime applications:

1. Pneumatic Tools and Equipment:

Air compressors are extensively used to power pneumatic tools and equipment in shipbuilding and maritime operations. Pneumatic tools such as impact wrenches, drills, grinders, sanders, and chipping hammers require compressed air to function. The versatility and power provided by compressed air make it an ideal energy source for heavy-duty tasks, maintenance, and construction activities in shipyards and onboard vessels.

2. Painting and Surface Preparation:

Air compressors play a crucial role in painting and surface preparation during shipbuilding and maintenance. Compressed air is used to power air spray guns, sandblasting equipment, and other surface preparation tools. Compressed air provides the force necessary for efficient and uniform application of paints, coatings, and protective finishes, ensuring the durability and aesthetics of ship surfaces.

3. Pneumatic Actuation and Controls:

Air compressors are employed in pneumatic actuation and control systems onboard ships. Compressed air is used to operate pneumatic valves, actuators, and control devices that regulate the flow of fluids, control propulsion systems, and manage various shipboard processes. Pneumatic control systems offer reliability and safety advantages in maritime applications.

4. Air Start Systems:

In large marine engines, air compressors are used in air start systems. Compressed air is utilized to initiate the combustion process in the engine cylinders. The compressed air is injected into the cylinders to turn the engine’s crankshaft, enabling the ignition of fuel and starting the engine. Air start systems are commonly found in ship propulsion systems and power generation plants onboard vessels.

5. Pneumatic Conveying and Material Handling:

In shipbuilding and maritime operations, compressed air is used for pneumatic conveying and material handling. Compressed air is utilized to transport bulk materials, such as cement, sand, and grain, through pipelines or hoses. Pneumatic conveying systems enable efficient and controlled transfer of materials, facilitating construction, cargo loading, and unloading processes.

6. Air Conditioning and Ventilation:

Air compressors are involved in air conditioning and ventilation systems onboard ships. Compressed air powers air conditioning units, ventilation fans, and blowers, ensuring proper air circulation, cooling, and temperature control in various ship compartments, cabins, and machinery spaces. Compressed air-driven systems contribute to the comfort, safety, and operational efficiency of maritime environments.

These are just a few examples of how air compressors are utilized in shipbuilding and maritime applications. Compressed air’s versatility, reliability, and convenience make it an indispensable energy source for various tasks and systems in the maritime industry.

air compressor

How do you troubleshoot common air compressor problems?

Troubleshooting common air compressor problems can help identify and resolve issues that may affect the performance and functionality of the compressor. Here are some steps to troubleshoot common air compressor problems:

1. No Power:

  • Check the power source and ensure the compressor is properly plugged in.
  • Inspect the circuit breaker or fuse box to ensure it hasn’t tripped or blown.
  • Verify that the compressor’s power switch or control panel is turned on.

2. Low Air Pressure:

  • Check the air pressure gauge on the compressor. If the pressure is below the desired level, the compressor might not be building up enough pressure.
  • Inspect for air leaks in the system. Leaks can cause a drop in pressure. Listen for hissing sounds or use a soapy water solution to identify the location of leaks.
  • Ensure the compressor’s intake filter is clean and not clogged, as this can restrict airflow and reduce pressure.

3. Excessive Noise or Vibration:

  • Inspect the compressor’s mounting and foundation to ensure it is secure and stable. Loose mounts can cause excessive noise and vibration.
  • Check for loose or damaged components, such as belts, pulleys, or motor mounts. Tighten or replace as necessary.
  • Verify that the compressor’s cooling system, such as the fan or fins, is clean and free from obstructions. Overheating can lead to increased noise and vibration.

4. Air Leaks:

  • Inspect all connections, valves, fittings, and hoses for leaks. Tighten or replace any loose or damaged components.
  • Apply a soapy water solution to suspected areas and look for bubbles. Bubbles indicate air leaks.
  • Consider using thread sealant or Teflon tape on threaded connections to ensure a proper seal.

5. Excessive Moisture in Compressed Air:

  • Check the compressor’s drain valve and ensure it is functioning properly. Open the valve to release any accumulated moisture.
  • Inspect and clean the compressor’s moisture separator or air dryer, if equipped.
  • Consider installing additional filtration or drying equipment to remove moisture from the compressed air system.

6. Motor Overheating:

  • Ensure the compressor’s cooling system is clean and unobstructed.
  • Check the motor’s air intake vents and clean any dust or debris that may be blocking airflow.
  • Verify that the compressor is not being operated in an excessively hot environment.
  • Check the motor’s lubrication levels and ensure they are within the manufacturer’s recommended range.
  • Consider using a thermal overload protector to prevent the motor from overheating.

If troubleshooting these common problems does not resolve the issue, it may be necessary to consult the manufacturer’s manual or seek assistance from a qualified technician. Regular maintenance, such as cleaning, lubrication, and inspection, can also help prevent common problems and ensure the optimal performance of the air compressor.

air compressor

What is the role of air compressor tanks?

Air compressor tanks, also known as receiver tanks or air receivers, play a crucial role in the operation of air compressor systems. They serve several important functions:

1. Storage and Pressure Regulation: The primary role of an air compressor tank is to store compressed air. As the compressor pumps air into the tank, it accumulates and pressurizes the air. The tank acts as a reservoir, allowing the compressor to operate intermittently while providing a steady supply of compressed air during periods of high demand. It helps regulate and stabilize the pressure in the system, reducing pressure fluctuations and ensuring a consistent supply of air.

2. Condensation and Moisture Separation: Compressed air contains moisture, which can condense as the air cools down inside the tank. Air compressor tanks are equipped with moisture separators or drain valves to collect and remove this condensed moisture. The tank provides a space for the moisture to settle, allowing it to be drained out periodically. This helps prevent moisture-related issues such as corrosion, contamination, and damage to downstream equipment.

3. Heat Dissipation: During compression, air temperature increases. The air compressor tank provides a larger surface area for the compressed air to cool down and dissipate heat. This helps prevent overheating of the compressor and ensures efficient operation.

4. Pressure Surge Mitigation: Air compressor tanks act as buffers to absorb pressure surges or pulsations that may occur during compressor operation. These surges can be caused by variations in demand, sudden changes in airflow, or the cyclic nature of reciprocating compressors. The tank absorbs these pressure fluctuations, reducing stress on the compressor and other components, and providing a more stable and consistent supply of compressed air.

5. Energy Efficiency: Air compressor tanks contribute to energy efficiency by reducing the need for the compressor to run continuously. The compressor can fill the tank during periods of low demand and then shut off when the desired pressure is reached. This allows the compressor to operate in shorter cycles, reducing energy consumption and minimizing wear and tear on the compressor motor.

6. Emergency Air Supply: In the event of a power outage or compressor failure, the stored compressed air in the tank can serve as an emergency air supply. This can provide temporary air for critical operations, allowing time for maintenance or repairs to be carried out without disrupting the overall workflow.

Overall, air compressor tanks provide storage, pressure regulation, moisture separation, heat dissipation, pressure surge mitigation, energy efficiency, and emergency backup capabilities. They are vital components that enhance the performance, reliability, and longevity of air compressor systems in various industrial, commercial, and personal applications.

China Best Sales Rotary Air Compressor3-in-1 Integrated with Tank and Dryer for Crushing and Screening 9bar 39cfm 7.5/10kw/HP   air compressor priceChina Best Sales Rotary Air Compressor3-in-1 Integrated with Tank and Dryer for Crushing and Screening 9bar 39cfm 7.5/10kw/HP   air compressor price
editor by CX 2024-05-03

China Hot selling 22kw 30HP Industrial Compressors 16bar for Laser Cutting High Pressure Air Compressor with Air Dryer Air Filter Air Tank manufacturer

Product Description

Product Description

Advantage of VDCM-C Srises ( 4in1 Type) Air Compressor  For Laser Cutting 

1.Low nosie Plug and use
2.Good prices factory wholesale
3.We can provide OEM/ODM,customized service
4.Saving power type air compressor
5.First Time Purchase of Free Gifts

Product Parameters

PRODUCTS PARAMETER

—-VERDES Technology Co., Ltd—-

8bar/10bar/12bar  PM-VDS
Type Power Max Working Pressure Capacity Noise Connection Dimension
(mm)
Weight Tank Capacity
kw hp Mpa Bar PSI m3/min CFM dB(A) inch L W H Kgs L
VDCM-10PM 7.5 10 0.8 8 116 1.1 39 62±2 G3/4 1200 600 1270 220 200
1.0  10 145 0.9  32
1.25 12.5 181 0.7 25
VDCM-15PM 11 15 0.8 8 116 1.8  64 62±2 G3/4 1200 700 1460 370 200
1.0  10 145 1.6  57
1.25 12.5 181 1.3  46
VDCM-20PM 15 20 0.8 8 116 2.5  88 62±2 G3/4 1200 700 1450 370 200
1.0  10 145 2.2  78
1.25 12.5 181 1.8  64
VDCM-30PM 22 30 0.8 8 116 3.5  124 65±2 G1  1700 820 1850 490 500
 
1.0  10 145 3.2  113
1.25 12.5 181 2.6  92
VDCM-40PM 30 40 0.8 8 116 5 177 62±2 G1 1700 820 1850 500 500
1.0  10 145 4.5  159
1.25 12.5 181 3.9 138
VDCM-50PM 37 50 0.8 8 116 6.5  230 62±2 G1 1/2 1700 820 1850 640 500
1.0  10 145 5.8  205
1.25 12.5 181 4.8  170
VDCM-60PM 45 60 0.8 8 116 7.1 251 65±2 G1 1/2 1700 820 1850 650 500
1.0  10 145 6.4  226
1.25 12.5 181 5.3 187

 

8bar/10bar/12bar Fixed Speed
Type Power Max Working Pressure Capacity Noise Connection Dimension
(mm)
Weight Tank Capacity
kw hp Mpa Bar PSI m3/min CFM dB(A) inch L W H Kgs L
VDCM10 7.5 10 0.8 8 116 1.1 39 62±2 G3/4 1200 600 1270 220 200
1.0 10 145 0.9 32
1.25 12.5 181 0.7 25
VDCM15 11 15 0.8 8 116 1.8 64 62±2 G3/4 1200 700 1460 370 200
1.0 10 145 1.6 57
1.25 12.5 181 1.3 46
VDCM20 15 20 0.8 8 116 2.5 88 62±2 G3/4 1200 700 1460 370 200
1.0 10 145 2.2 78
1.25 12.5 181 1.8 64
VDCM30 22 30 0.8 8 116 3.5 124 65±2 G1 1700 820 1850 490 500
1.0 10 145 3.3 117
1.25 12.5 181 3.1 109
VDCM40 30 40 0.8 8 116 5.0 177 65±2 G1 1700 820 1850 500 500
1.0 10 145 4.5 159
1.25 12.5 181 3.9 138
VDCM50 37 50 0.8 8 116 6.5 230 65±2 G1 1/2 1700 820 1850 640 500
1.0 10 145 5.8 205
1.25 12.5 181 4.8 170

 

16bar 
Type Power Max Working Pressure Capacity Noise Connection Dimension
(mm)
Weight Tank Capacity
kw hp Mpa Bar PSI m3/min CFM dB(A) inch L W H Kgs L
VDCM15C-PM 11 15 1.55 16 225 0.9 32 62±2 G3/4 1600 720 1600 400 400
VDCM20C-PM 15 20 1.55 16 225 1.1 39 62±2 G3/4 1600 720 1600 400 400
VDCM30C-PM 22 30 1.55 16 225 2.0 71 65±2 G1 1600 720 1700 445 400
VDCM50C-PM 37 50 1.55 16 225 3.0 106 65±2 G1 1/2 1700 820 1850 640 500

 

The above table is only the parameters of some models. We can provide fixed speed screw air compression for 7.5KW-250KW. If you want specific parameters for other models, please contact us!!

Detailed Photos

Desing For the Laser Cutting and Bron

Company Profile

Professional manufactuer

Verdes (HangZhou)technology Co.,Ltd is professional manufacturer for Screw air compressor,Piston compressor,Oil-free air compressor,Air dryer,Reciver tanks,Line filters,Spare part. Our products system mainly includes Screw Air Compressor, Oil-free air compressor, Refrigerated air dryer, Absorption dryer, Modular air dryer, Blast heat regeneration absorption dryer, Compression heat regeneration absorption dryer, Line filter, receiver tank, PSA Nigrogen generator, Spare parts etc. Our products are widely used in industries such as power, shipbuilding, aerospace, electronics, metallurgy, machinery, automobile manufacturing, petroleum, chemical, textile, chemical fiber, light industry, papermaking, rubber, instrument, food, air separation, cigarette, medicine, biology, daily chemical, etc.

 

Good qulity products and good service

Our factory is located in ZheJiang China.We have the research and development, R&D team,advanced processing Assembly equipment,complete dynamic performance testing and monitoring process,professional technicians and pro-sale after-sales team to offter excellent qulity products and good service to our customers.

 

15 years experience—-

We have more than 15 years experience in air compressor,air dryer,air filter producting and exporting.

Join us!

Welcome to join us to be our global agent.Our products are best-sale to Europe, the Middle East, Africa, and Southeast Asia.

 

After Sales Service

 

Packaging & Shipping

Q1: Why customer choose us?O: We are a professional manufacturer for air compressor and after treatment equipment. We have more
than 15 years experience in producing and exporting air compressor, air dryer and air filter.

Q2: Are you a manufacturer or trading company?
O: Our factory is located in ZheJiang China, we have research and develop center, advanced processing equipment, professional
technicians, rich experience workers and after-sales team to offer good quality products and good service to our customers. We
also can provide you the OEM&ODM service.

Q3: What’s your delivery time?
O: Generally 10 days, if urgently order, pls contact our sales in advance

Q4: How long is your air compressor warranty?
O: One year for the whole machine when the compressor leave our factory.

Q5: How long could your air compressor be used?
O: Generally, more than 10 years

Q6: What’s payment term?
O: T/T, L/C, Paypal and etc. Also we could accept USD, RMB, Euro and other currency (Pls contact our sales for more information

Q7: How about your customer service?
O: 24 hours on-line service available

Q8: How about your after-sales service?

O: 1. Provide customers with installation and commissioning online instructions.
2. Well-trained engineers available to overseas service
3. World wide agents and after service available

Professional You Can Trust Us

—–VERDES(HangZhou) Technology Co., Ltd——

 

CONTACT US RIGHT NOW

Sales Manager:Vicky

 

 
Youtube:Verdes Compressor
Facebook:Verdes Compressor
Ins: verdescompressor

 

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After-sales Service: 1 Year
Warranty: 1 Year
Lubrication Style: Lubricated
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air compressor

How are air compressors utilized in pharmaceutical manufacturing?

Air compressors play a crucial role in pharmaceutical manufacturing, where they are utilized for various critical applications. The pharmaceutical industry requires a reliable source of clean and compressed air to ensure the safety, efficiency, and quality of its processes. Here’s an overview of how air compressors are utilized in pharmaceutical manufacturing:

1. Manufacturing Processes:

Air compressors are used in numerous manufacturing processes within the pharmaceutical industry. Compressed air is employed for tasks such as mixing and blending of ingredients, granulation, tablet compression, coating, and encapsulation of pharmaceutical products. The controlled delivery of compressed air facilitates precise and consistent manufacturing processes, ensuring the production of high-quality pharmaceuticals.

2. Instrumentation and Control Systems:

Pharmaceutical manufacturing facilities rely on compressed air for powering instrumentation and control systems. Compressed air is used to operate pneumatic valves, actuators, and control devices that regulate the flow of fluids, control temperature and pressure, and automate various processes. The clean and dry nature of compressed air makes it ideal for maintaining the integrity and accuracy of these critical control mechanisms.

3. Packaging and Filling:

Air compressors are employed in pharmaceutical packaging and filling processes. Compressed air is used to power machinery and equipment for bottle cleaning, labeling, capping, and sealing of pharmaceutical products. Compressed air provides the necessary force and precision for efficient and reliable packaging, ensuring product safety and compliance.

4. Cleanroom Environments:

Pharmaceutical manufacturing often takes place in controlled cleanroom environments to prevent contamination and maintain product quality. Air compressors are used to supply clean and filtered compressed air to these cleanrooms, ensuring a controlled and sterile environment for the production of pharmaceuticals. Compressed air is also utilized in cleanroom air showers and air curtains for personnel and material decontamination.

5. Laboratory Applications:

In pharmaceutical laboratories, air compressors are utilized for various applications. Compressed air is used in laboratory instruments, such as gas chromatographs, mass spectrometers, and other analytical equipment. It is also employed in clean air cabinets, fume hoods, and laminar flow benches, providing a controlled and clean environment for testing, analysis, and research.

6. HVAC Systems:

Air compressors are involved in heating, ventilation, and air conditioning (HVAC) systems in pharmaceutical manufacturing facilities. Compressed air powers the operation of HVAC controls, dampers, actuators, and air handling units, ensuring proper air circulation, temperature control, and environmental conditions in various manufacturing areas.

By utilizing air compressors in pharmaceutical manufacturing, the industry can maintain strict quality standards, enhance operational efficiency, and ensure the safety and efficacy of pharmaceutical products.

air compressor

Are there differences between single-stage and two-stage air compressors?

Yes, there are differences between single-stage and two-stage air compressors. Here’s an in-depth explanation of their distinctions:

Compression Stages:

The primary difference between single-stage and two-stage air compressors lies in the number of compression stages they have. A single-stage compressor has only one compression stage, while a two-stage compressor has two sequential compression stages.

Compression Process:

In a single-stage compressor, the entire compression process occurs in a single cylinder. The air is drawn into the cylinder, compressed in a single stroke, and then discharged. On the other hand, a two-stage compressor utilizes two cylinders or chambers. In the first stage, air is compressed to an intermediate pressure in the first cylinder. Then, the partially compressed air is sent to the second cylinder where it undergoes further compression to reach the desired final pressure.

Pressure Output:

The number of compression stages directly affects the pressure output of the air compressor. Single-stage compressors typically provide lower maximum pressure levels compared to two-stage compressors. Single-stage compressors are suitable for applications that require moderate to low air pressure, while two-stage compressors are capable of delivering higher pressures, making them suitable for demanding applications that require greater air pressure.

Efficiency:

Two-stage compressors generally offer higher efficiency compared to single-stage compressors. The two-stage compression process allows for better heat dissipation between stages, reducing the chances of overheating and improving overall efficiency. Additionally, the two-stage design allows the compressor to achieve higher compression ratios while minimizing the work done by each stage, resulting in improved energy efficiency.

Intercooling:

Intercooling is a feature specific to two-stage compressors. Intercoolers are heat exchangers placed between the first and second compression stages. They cool down the partially compressed air before it enters the second stage, reducing the temperature and improving compression efficiency. The intercooling process helps to minimize heat buildup and reduces the potential for moisture condensation within the compressor system.

Applications:

The choice between a single-stage and two-stage compressor depends on the intended application. Single-stage compressors are commonly used for light-duty applications such as powering pneumatic tools, small-scale workshops, and DIY projects. Two-stage compressors are more suitable for heavy-duty applications that require higher pressures, such as industrial manufacturing, automotive service, and large-scale construction.

It is important to consider the specific requirements of the application, including required pressure levels, duty cycle, and anticipated air demand, when selecting between a single-stage and two-stage air compressor.

In summary, the main differences between single-stage and two-stage air compressors lie in the number of compression stages, pressure output, efficiency, intercooling capability, and application suitability.

air compressor

What are the safety considerations when operating an air compressor?

Operating an air compressor requires careful attention to safety to prevent accidents, injuries, and equipment damage. Here are some important safety considerations to keep in mind:

1. Read the Manual: Before operating an air compressor, thoroughly read and understand the manufacturer’s instruction manual. Familiarize yourself with the specific safety guidelines, recommended operating procedures, and any specific precautions or warnings provided by the manufacturer.

2. Proper Ventilation: Ensure that the area where the air compressor is operated has adequate ventilation. Compressed air can produce high levels of heat and exhaust gases. Good ventilation helps dissipate heat, prevent the buildup of fumes, and maintain a safe working environment.

3. Personal Protective Equipment (PPE): Always wear appropriate personal protective equipment, including safety glasses or goggles, hearing protection, and non-slip footwear. Depending on the task, additional PPE such as gloves, a dust mask, or a face shield may be necessary to protect against specific hazards.

4. Pressure Relief: Air compressors should be equipped with pressure relief valves or devices to prevent overpressurization. Ensure that these safety features are in place and functioning correctly. Regularly inspect and test the pressure relief mechanism to ensure its effectiveness.

5. Secure Connections: Use proper fittings, hoses, and couplings to ensure secure connections between the air compressor, air tools, and accessories. Inspect all connections before operation to avoid leaks or sudden hose disconnections, which can cause injuries or damage.

6. Inspect and Maintain: Regularly inspect the air compressor for any signs of damage, wear, or leaks. Ensure that all components, including hoses, fittings, and safety devices, are in good working condition. Follow the manufacturer’s recommended maintenance schedule to keep the compressor in optimal shape.

7. Electrical Safety: If the air compressor is electric-powered, take appropriate electrical safety precautions. Use grounded outlets and avoid using extension cords unless approved for the compressor’s power requirements. Protect electrical connections from moisture and avoid operating the compressor in wet or damp environments.

8. Safe Start-Up and Shut-Down: Properly start and shut down the air compressor following the manufacturer’s instructions. Ensure that all air valves are closed before starting the compressor and release all pressure before performing maintenance or repairs.

9. Training and Competence: Ensure that operators are adequately trained and competent in using the air compressor and associated tools. Provide training on safe operating procedures, hazard identification, and emergency response protocols.

10. Emergency Preparedness: Have a clear understanding of emergency procedures and how to respond to potential accidents or malfunctions. Know the location of emergency shut-off valves, fire extinguishers, and first aid kits.

By adhering to these safety considerations and implementing proper safety practices, the risk of accidents and injuries associated with operating an air compressor can be significantly reduced. Prioritizing safety promotes a secure and productive working environment.

China Hot selling 22kw 30HP Industrial Compressors 16bar for Laser Cutting High Pressure Air Compressor with Air Dryer Air Filter Air Tank   manufacturer China Hot selling 22kw 30HP Industrial Compressors 16bar for Laser Cutting High Pressure Air Compressor with Air Dryer Air Filter Air Tank   manufacturer
editor by CX 2024-04-08

China best Heavy Duty Oil Free Powerful Electric Piston Air Compressor New Design Refrigerated Air Dryer for Air Compressor 300 Liter, Air Compressor Machine Prices with Good quality

Product Description

Production Introduction:
This seires air compressor widely used in pneumatuic lock, pneumatic tool, tire inflation,blowing process,spray, paint,sand bklsting and fluidic element. 

1) Filling station can be used for fire brigade divers base inflatable station,

2) mine, oil field chemicals, ship, climbing, water sports center industry for human rescue,

3) fire fighting, rescue, underwater operations breathing gas filling is ideal in rescue equipment.

Detail machine pictures, all photoes are for 100% real shooting !
1, Product Show

2, Specification

 AIR COMPRESSOR

Model NO.

V-0.25/8D-150L

Motor Power

2.2/3/5.5(KW/HP)

Cylinder

 φ 65mmX2  

Speed

980rpm/min 

Tank

    150L/39.6Gal       

Pressure

8Bar/115 Psi

Capacity

250L/min(8.8CFM)  

Weight

118KG  

Dimension

1300X430X865mm  

3,Detail show

4, feature:

1) Well-designed specifically for small and medium sized users;

2) The operation is simple, convenient, and less prone to failure;

3) Designed for filling the air available for breathing;

4) Guarantee inflatable gas pure health, no the oil tasteless displacement, high-pressure air filling quickly;

5) Practices can be achieved without power, and to facilitate the field work;

6) Small size, light weight, easy to move quickly;

7) Cost-effective, economical and practical.

8, Company Information
HangZhou  CHINAMFG Machinery Co., Ltd is 1 of the large-scale woodworking machinery manufacturer in China. The company is located in Wangtai town. 

Our company is a comprehensive enterprise which is specialized in research and development, design, manufacturing, sale and service. With advanced production equipment and professional technical staff of research and development, and management. Which is formed a unique management model and the standardization of production process. 

The leading products of woodworking products are CNC router, panel saw series, sanding machine series, woodworking drill machine, Pur wrapping machine, paper sticking machine, vacuum laminating machine, edge banding machine, computer engraving machine and the other series and over 60 standards.  With the scientific management, unique technology, and innovative products to meet customer demands. Our products get a very high reputation from our customers at home and abroad.  Our products are sold across the country and to Russia, Ukraine, Middle-East, South Africa, Southeast Asia, Central Europe and the other countries and areas. We have earned the trust of customers and our product process is in the leading level among the same industry of domestic.  It creates a famous brand called “XINLIHUI” and our products sell well both at home and abroad. It is the most trusted brand to our customers. 
We would like to work a new CHINAMFG development with the insight colleagues and we welcome all the new and old friends to visit our company and crest a brilliant tomorrow together.

 

Lubrication Style: Lubricated
Cooling System: Air Cooling
Cylinder Arrangement: Balanced Opposed Arrangement
Samples:
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air compressor

Can air compressors be used for painting and sandblasting?

Yes, air compressors can be used for both painting and sandblasting applications. Here’s a closer look at how air compressors are utilized for painting and sandblasting:

Painting:

Air compressors are commonly used in painting processes, especially in automotive, industrial, and construction applications. Here’s how they are involved:

  • Spray Guns: Air compressors power spray guns used for applying paint coatings. The compressed air atomizes the paint, creating a fine mist that can be evenly sprayed onto surfaces. The pressure and volume of the compressed air impact the spray pattern, coverage, and overall finish quality.
  • Paint Mixers and Agitators: Compressed air is often used to power mixers and agitators that ensure proper blending of paint components. These devices use the compressed air to stir or circulate the paint, preventing settling and maintaining a consistent mixture.
  • Airbrushing: Air compressors are essential for airbrushing techniques, which require precise control over airflow and pressure. Airbrushes are commonly used in artistic applications, such as illustrations, murals, and fine detailing work.

Sandblasting:

Air compressors play a crucial role in sandblasting operations, which involve propelling abrasive materials at high velocity to clean, etch, or prepare surfaces. Here’s how air compressors are used in sandblasting:

  • Blasting Cabinets: Air compressors power blasting cabinets or booths, which are enclosed spaces where the sandblasting process takes place. The compressed air propels the abrasive media, such as sand or grit, through a nozzle or gun, creating a forceful stream that impacts the surface being treated.
  • Abrasive Blasting Pots: Air compressors supply air to abrasive blasting pots or tanks that store and pressurize the abrasive media. The compressed air from the compressor enters the pot, pressurizing it and allowing for a controlled release of the abrasive material during the sandblasting process.
  • Air Dryers and Filters: In sandblasting applications, it is crucial to have clean, dry air to prevent moisture and contaminants from affecting the abrasive blasting process and the quality of the surface being treated. Air compressors may be equipped with air dryers and filters to remove moisture, oil, and impurities from the compressed air.

When using air compressors for painting or sandblasting, it is important to consider factors such as the compressor’s pressure and volume output, the specific requirements of the application, and the type of tools or equipment being used. Consult the manufacturer’s guidelines and recommendations to ensure the air compressor is suitable for the intended painting or sandblasting tasks.

Proper safety measures, such as wearing protective gear and following established protocols, should always be followed when working with air compressors for painting and sandblasting applications.

air compressor

How are air compressors used in refrigeration and HVAC systems?

Air compressors play a vital role in refrigeration and HVAC (Heating, Ventilation, and Air Conditioning) systems, providing the necessary compression of refrigerant gases and facilitating the heat transfer process. Here are the key ways in which air compressors are used in refrigeration and HVAC systems:

1. Refrigerant Compression:

In refrigeration systems, air compressors are used to compress the refrigerant gas, raising its pressure and temperature. This compressed gas then moves through the system, where it undergoes phase changes and heat exchange to enable cooling or heating. The compressor is the heart of the refrigeration cycle, as it pressurizes and circulates the refrigerant.

2. Refrigeration Cycle:

The compression of refrigerant gas by the air compressor is an essential step in the refrigeration cycle. After compression, the high-pressure, high-temperature gas flows to the condenser, where it releases heat and condenses into a liquid. The liquid refrigerant then passes through an expansion valve or device, which reduces its pressure and temperature. This low-pressure, low-temperature refrigerant then enters the evaporator, absorbing heat from the surrounding environment and evaporating back into a gas. The cycle continues as the gas returns to the compressor for re-compression.

3. HVAC Cooling and Heating:

In HVAC systems, air compressors are used to facilitate cooling and heating processes. The compressor compresses the refrigerant gas, which allows it to absorb heat from the indoor environment in the cooling mode. The compressed gas releases heat in the outdoor condenser unit and then circulates back to the compressor to repeat the cycle. In the heating mode, the compressor reverses the refrigeration cycle, absorbing heat from the outdoor air or ground source and transferring it indoors.

4. Air Conditioning:

Air compressors are an integral part of air conditioning systems, which are a subset of HVAC systems. Compressed refrigerant gases are used to cool and dehumidify the air in residential, commercial, and industrial buildings. The compressor pressurizes the refrigerant, initiating the cooling cycle that removes heat from the indoor air and releases it outside.

5. Compressor Types:

Refrigeration and HVAC systems utilize different types of air compressors. Reciprocating compressors, rotary screw compressors, and scroll compressors are commonly used in these applications. The selection of the compressor type depends on factors such as system size, capacity requirements, efficiency, and application-specific considerations.

6. Energy Efficiency:

Efficient operation of air compressors is crucial for refrigeration and HVAC systems. Energy-efficient compressors help minimize power consumption and reduce operating costs. Additionally, proper compressor sizing and system design contribute to the overall energy efficiency of refrigeration and HVAC systems.

By effectively compressing refrigerant gases and facilitating the heat transfer process, air compressors enable the cooling and heating functions in refrigeration and HVAC systems, ensuring comfortable indoor environments and efficient temperature control.

air compressor

What are the key components of an air compressor system?

An air compressor system consists of several key components that work together to generate and deliver compressed air. Here are the essential components:

1. Compressor Pump: The compressor pump is the heart of the air compressor system. It draws in ambient air and compresses it to a higher pressure. The pump can be reciprocating (piston-driven) or rotary (screw, vane, or scroll-driven) based on the compressor type.

2. Electric Motor or Engine: The electric motor or engine is responsible for driving the compressor pump. It provides the power necessary to operate the pump and compress the air. The motor or engine’s size and power rating depend on the compressor’s capacity and intended application.

3. Air Intake: The air intake is the opening or inlet through which ambient air enters the compressor system. It is equipped with filters to remove dust, debris, and contaminants from the incoming air, ensuring clean air supply and protecting the compressor components.

4. Compression Chamber: The compression chamber is where the actual compression of air takes place. In reciprocating compressors, it consists of cylinders, pistons, valves, and connecting rods. In rotary compressors, it comprises intermeshing screws, vanes, or scrolls that compress the air as they rotate.

5. Receiver Tank: The receiver tank, also known as an air tank, is a storage vessel that holds the compressed air. It acts as a buffer, allowing for a steady supply of compressed air during peak demand periods and reducing pressure fluctuations. The tank also helps separate moisture from the compressed air, allowing it to condense and be drained out.

6. Pressure Relief Valve: The pressure relief valve is a safety device that protects the compressor system from over-pressurization. It automatically releases excess pressure if it exceeds a predetermined limit, preventing damage to the system and ensuring safe operation.

7. Pressure Switch: The pressure switch is an electrical component that controls the operation of the compressor motor. It monitors the pressure in the system and automatically starts or stops the motor based on pre-set pressure levels. This helps maintain the desired pressure range in the receiver tank.

8. Regulator: The regulator is a device used to control and adjust the output pressure of the compressed air. It allows users to set the desired pressure level for specific applications, ensuring a consistent and safe supply of compressed air.

9. Air Outlet and Distribution System: The air outlet is the point where the compressed air is delivered from the compressor system. It is connected to a distribution system comprising pipes, hoses, fittings, and valves that carry the compressed air to the desired application points or tools.

10. Filters, Dryers, and Lubricators: Depending on the application and air quality requirements, additional components such as filters, dryers, and lubricators may be included in the system. Filters remove contaminants, dryers remove moisture from the compressed air, and lubricators provide lubrication to pneumatic tools and equipment.

These are the key components of an air compressor system. Each component plays a crucial role in the generation, storage, and delivery of compressed air for various industrial, commercial, and personal applications.

China best Heavy Duty Oil Free Powerful Electric Piston Air Compressor New Design Refrigerated Air Dryer for Air Compressor 300 Liter, Air Compressor Machine Prices   with Good qualityChina best Heavy Duty Oil Free Powerful Electric Piston Air Compressor New Design Refrigerated Air Dryer for Air Compressor 300 Liter, Air Compressor Machine Prices   with Good quality
editor by CX 2023-12-08